Apple Watch Phone Case

Apple Watch Phone Case

Apple Watch Phone Case

Creating an Apple Watch Ultra case that allows the watch to be interfaced with as a mobile phone

Creating an Apple Watch Ultra case that allows the watch to be interfaced with as a mobile phone

Categories:

Personal

Assemblies

Date:

2025-2026

Tools and software used:

SOLIDWORKS / SOLDERING

Photo Gallery of Project:

Photo Gallery of Project:

Technical Tags:

CAD

Objective Problem:

  • Phones are too noisy and distracting nowadays.

  • The Apple Watch Ultra (AWU) has the important capabilities of a phone [Calling / Texting / Music] (and I already own it) and it still is part of the Apple ecosystem.

Material / Manufacturing Process:

CF-PLA

Assembly information:

  • Multiple components constrained to limited space

  • Mates were done to ensure proper placement of gear-train

Constraints:

  • AWU does not have a camera, flashlight, or headphone jack to allow it to fully replace a phone

  • AWU has a particular design style that needs to be accommodated to still allow for crown turning and button pressing.

Engineering Design Process:

  • Designed around the idea of an old iPod with the intent to have most features desired in modern phones.

Cad and analysis:

  • Sled for all of the components

  • Housing for the watch itself

  • Geartrain for interfacing the crown from the front