Two-Stage High-Power Rocket

Two-Stage High-Power Rocket

Two-Stage High-Power Rocket

Completely fabricated rocket with no previous kit made to study the execution of a two-stage high-powered motor system

Completely fabricated rocket with no previous kit made to study the execution of a two-stage high-powered motor system

Categories:

Aerospace

Academic

Date:

2025-2026

Tools and software used:

SOLIDWORKS

Photo Gallery of Project:

Photo Gallery of Project:

Objective Problem:

  • Successfully simulate and launch a rocket capable of having successive staging of motors with both stages being recoverable.

  • Completely design in CAD and simulate with Open Rocket

Assembly information:

  • Collision simulations were done to properly mate together parts

  • Each part is constrained to separate with taper to minimize drag

Constraints:

  • Limited student research has been done with successive motor deployment with full electronic recovery systems in both stages.

My Contribution:

  • Laid the groundwork

  • Foundations

  • Defined Scope of the project

  • Created the preliminary CAD drawings

  • Simulated OpenRocket before the project was further developed to include a dual deployment system.
    —Pending further development on this project—

Team Description:

Initially alone. This project will now be worked on by a team from Rocket Club including myself.

Engineering Design Process:

  • A tapered design inspired by Saturn V reduces mass towards the upper stages. This was chosen to give the smaller upper-stage motor a higher thrust-to-weight ratio (TWR).

  • Initial design was only with an electronic dual-deployment system. Project has transitioned into a dual recovery two stage rocket.

Cad and analysis:

  • The entire base and single stage of the rocket has been modeled in SOLIDWORKS.

Fabrication Process:

  • Nosecone tip was created using a CNC Lathe out of aluminum.

  • Nosecone was made out of CF-PLA

  • Fins were cut from Baltic Birch Plywood

Next Steps:

  • Need to redesign CAD file to reflect current ambitions to fly with two stages.